Fault phenomenon | Cause analysis | Exclusion method |
1. There is no oil or pressure in the pump | (1) The rotation direction of the prime mover and pump is inconsistent | (1) Correct the rotation direction of prime mover |
(2) Pump drive key off | (2) Reinstall the drive key |
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(3) The oil inlet and outlet are connected reversely | (3) Select the correct connection method according to the instruction manual |
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(4) The oil level in the oil tank is too low, and the liquid level of the suction pipe is exposed | (4) Replenish the oil above the minimum level line |
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(5) Too low speed and insufficient suction | (5) Increase the speed above the minimum speed of the pump |
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(6) Oil viscosity too high or too low | (6) Select the working oil with recommended viscosity |
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(7) Blockage of suction pipe or filter device results in poor oil absorption | (7) Choose the right filter according to the pump and instruction |
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(8) Poor oil absorption due to high suction pipe or filtration accuracy | (8) Choose the right filter according to the sample and instruction |
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(9) Air leakage in suction pipe | (9) 检查管道的接头,密封并固定它们 |
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2. The flow is not enough to reach the rated value | (1) The speed is too low to reach the rated speed | (1) Select the prime mover speed according to the rated speed specified in the product sample or instruction manual |
(2) There is a leak in the system | (2) Check the system and repair the dew point |
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(3) Because the pump works for a long time and vibrates, the connecting screw of the pump cover is loose | (3) Tighten the screws properly |
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(4) Same as table 1. (9) | (4) Same as table 1. (9) |
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(5) Insufficient oil absorption: ① Same as table 1. (9) ② The inlet filter is blocked or the flow rate is too small ③ The suction pipe is blocked or the diameter is small ④Improper medium viscosity | (5) Solutions for insufficient oil absorption: ①Same as Table 1. (9) ② Clean the filter or choose a filter with a flow rate of more than twice the pump flow rate. ③ Clean the pipeline and choose a suction pipe with a diameter not less than the pump inlet diameter. ④ Select the recommended viscosity working medium |
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3. The pressure won't rise | (1) The pump cannot draw oil or the flow is insufficient | (1) Same as Table 1. |
(2) The setting pressure of the overflow valve in the hydraulic system is too low or has malfunctioned. | (2) Reset the overflow valve pressure or repair the overflow valve |
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(3) Same as Table 2. (2) | (3) Same as Table 2. (2) |
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(4) Same as Table 2. (3) | (4) Same as Table 2. (3) |
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(5) Same as Table 1. (9) | (5) Same as Table 1. (9) |
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(6) Same as Table 2. (5) | (6) Same as Table 2. (5) |