环形测井卡车液压系统的改进

Utworzono 10.17

Improvement of Hydraulic Systems in Annulus Logging Trucks

The hydraulic system plays a critical role in the operation of annulus logging trucks, ensuring efficient and reliable performance in challenging field conditions. This article provides a comprehensive analysis of the hydraulic system improvements implemented on annulus logging trucks, highlighting the technical challenges, problem diagnosis, and enhancement measures. By exploring these detailed insights, businesses involved in petroleum machinery and testing trucks can better understand the advancements in hydraulic system design and maintenance. The discussion draws from a study published in "China Petroleum Machinery" (1997, Vol. 1997, Issue 4, pp. 46-47) authored by Peng Chao and Wu Xianchi, affiliated with Jianghan Petroleum Administration Mechanical Factory.

Overview of Hydraulic System in Annulus Logging Trucks

Annulus logging trucks rely heavily on hydraulic systems to power their operational mechanisms. The hydraulic system's primary functions include driving the drum, controlling the load, and providing overload protection to prevent mechanical damage. The system is composed of several critical components such as the chassis engine, transfer case, variable displacement pump, constant displacement motor, reducer, chain drive, and the drum itself. Each component is integral to smooth and reliable power transmission within the truck.
Given the demanding nature of field operations, these hydraulic systems face multiple challenges, including pump choking, frequent oil leakage, and inadequate sensitivity to overload conditions. Such issues can severely compromise the truck's operational efficiency and safety, leading to downtime and increased maintenance costs. Therefore, a thorough understanding and improvement of these hydraulic systems are essential for optimizing performance.

Transmission Route and Hydraulic System Functionality

The transmission route of an annulus logging truck involves the coordinated interaction of various mechanical and hydraulic components. The power originates from the chassis engine and is transferred via the transfer case to the variable displacement pump. The pump regulates the hydraulic flow, which drives the constant displacement motor connected to a reducer. The reducer then transmits power through a chain drive to rotate the drum used in logging operations.
The hydraulic system incorporates overload protection mechanisms designed to prevent damage by automatically adjusting flow or pressure when load conditions exceed preset limits. This functionality is vital in maintaining the safety and longevity of the truck, especially under varying operational stresses and harsh environments typical in petroleum exploration and logging.

Identified Issues and Cause Analysis

``` msgid "Despite its robust design, the hydraulic system commonly encounters technical problems such as pump choking caused by impurities or hydraulic fluid degradation. Oil leakage at connection points and seals reduces system pressure and efficiency, leading to frequent maintenance requirements. Additionally, the system's overload protection sometimes fails to respond promptly, risking mechanical damage during excessive load conditions." msgstr "尽管其设计坚固,液压系统仍常常遇到技术问题,例如由于杂质或液压油降解导致的泵堵塞。连接点和密封处的油泄漏降低了系统压力和效率,导致频繁的维护需求。此外,系统的过载保护有时未能及时响应,增加了在过载条件下机械损坏的风险。" ```
详细分析显示,这些问题源于设计限制、组件磨损和系统灵敏度不足。例如,变量排量泵的内部间隙和密封材料导致在高压操作下出现泄漏和堵塞。此外,过载保护阀偶尔缺乏校准精度,导致在突发负载激增时响应时间延迟。

Proposed Hydraulic System Improvement Measures

为了应对这些挑战,提出并在现场测试了一系列修改。关键改进包括用具有更好密封性和内部设计的高质量单元替换原来的可变排量泵,以减少堵塞和泄漏。过载保护阀经过重新校准,并升级为更灵敏的型号,以确保对负载变化的更快响应。此外,液压电路的重新设计改善了整个系统的流量控制和压力稳定性。
Field test results demonstrated significant improvements in system reliability, reduced maintenance frequency, and enhanced operational safety. The upgraded hydraulic system not only extended the service life of critical components but also optimized the overall performance of annulus logging trucks, enabling more efficient petroleum logging operations.

Significance for the Petroleum Machinery Industry and Further Resources

The improvements in hydraulic systems detailed in this article highlight the importance of technological innovation in enhancing the functionality and durability of testing trucks used in the petroleum industry. Companies such as Jianghan Petroleum Administration Mechanical Factory have been at the forefront of such developments, contributing to higher standards in petroleum machinery manufacturing.
```po msgid "For businesses seeking advanced hydraulic components, Guangdong MKS Hydraulic Co., Ltd. offers a comprehensive range of high-quality hydraulic pumps, motors, valves, and parts designed to meet rigorous industrial demands. Their product lineup includes variable and fixed piston pumps and motors known for reliability and efficiency, which are crucial for upgrading hydraulic systems like those in annulus logging trucks. More details on their product offerings and company expertise can be found on their" msgstr "" ```Brandpage andProductspage.
To explore further technical articles and updates related to hydraulic systems, users can visit their msgid "News" msgstr "新闻"```po section. For inquiries or technical support, the ```contactpage provides multiple communication channels.

Conclusion

The comprehensive improvements to the hydraulic system of annulus logging trucks have yielded substantial benefits in operational efficiency, safety, and maintenance reduction. By addressing core issues such as pump choking, oil leakage, and insensitive overload protection, the upgraded hydraulic systems support more reliable petroleum logging operations under demanding conditions. These advancements underscore the critical role of hydraulic technology innovation in the petroleum machinery sector and provide a model for ongoing enhancements to testing trucks and similar equipment.
Businesses and practitioners involved in petroleum equipment manufacturing and maintenance are encouraged to consider these improvements and leverage high-quality hydraulic components from leading providers like Guangdong MKS Hydraulic Co., Ltd. to achieve superior system performance and competitiveness.
Zostaw swoje dane i
skontaktujemy się z Tobą.
Phone
WhatsApp
WeChat